Product General Information
Place of Origin: | CHINA |
Brand Name: | HE CAN |
Model Number: | DU400-64F/DU-800-96F |
Certification: | CE |
Product Commercial Terms
Minimum Order Quantity: | 1 |
Price: | USD16000/USD22000 |
Packaging Details: | WOODEN BOX |
Delivery Time: | 1-3 DAYS |
Payment Terms: | TT/PAYPAL/LC etc |
Supply Ability: | 100PCS/MONTH |
Product Introduction
Feature
1.Precise vision system:More quickly identify components and reduce mounting errors,Positioning Accuracy is 0.01mm.
2.Main configuration::Vertical type + PCB auto delivery + 4 Heads(8 heads)+ 64 feeders(96 feeders) + Panasonic servo motor + Panasonic high-speed DSP drive +6 cameras + Taiwan TBI guide rail + Screw Guide.
3.Component: 0201,0402, 0603, 0805, 1206, diode, audio, SOT, QFP... etc. Within 40*40mm and the pin distance≥0.3mm and BGA.
4.Powerful software system:our engineers are from Intel.study on optimization problem and solving method of load balancing in a SMT flow line. the engineer's design idea for low volume SMT assembly system is described.
5.Industrial Computer:17-inch display,keyboard and mouse.User-friendly OS already installed,supports Window XP /Window7, vision programming and PCB file importing etc.
6.Panasonic AC servo motor:The motor with power circuit of UVW which acts on X/ axis drive applicable to the control of speed,position and torque in multiple occasions, and its equipped 23-bit optical encoder is used to cope with the requirement of higher accuracy and faster speed.
7.Precision Ball Screw and Linear Motion Guide:The use of imported precision ball screw and linear motion guide,will bring long term maintenance-free operation, high accuracy and noise-free running ,improves the machine performance effectively.Guarantee the mounting accuracy of 0201-0402,QFN QFP and BGA.Achieve high stability of 24-hour continuous work with out downtime,considerably improving the productivity.
8.High Durable Cable Carrier and Flexible Cable:Use the same type of cable carriers bearing up to 10 mill ion constant motions as imported machines.lgus flexible cables designed for industrial motion application,which can resist a range of dangerous conditions,like extreme temperatures and oil, and can handle any type of motion, including horizontal,torsional or high speed,ensure the reliable connection of the electrical circuit in high speed reciprocating motion.
9.HD Camera:Professional imported 5MP industrial calibration HD camera used for mounting chips and its supporting 5MP distortion-free industrial vision HD lens 4pcs(8pcs) 1MP industrial fast recognition cameras which can increase efficiency significantly by simultaneous recognition of 4 placement heads(8 placement heads).
Quick Detail
DU-400-64F
Number of Placement Heads:4
Number of Feeders:64(Yamaha electric, pneumatic,vibration feeder,IC tray etc )
Height of Applicable Components:≤20mm
Maximum Area of PCB:510*450mm
Machine Dimensions:1316*1360*1340mm
DU-800-96F
Number of Placement Heads:8(picking simultaneously)
Number of Feeders:96pcs(support Yamaha 8mm,12mm 16mm,24mm,32mm and 44mm pneumatic feeder,Yamaha electric feeder,vibration feeder,IC tray etc )
Height of Applicable Components:≤20mm
Maximum Area of PCB:430*370mm
Mounting speed:12000-15000Cph
Description
Before purchasing a machine we must carry out a reasonable appraisal and consideration of the most essential performance.The quality and price varies vastly due to the multiple brands,so customers can't even figure out h ow to choose one which is most suitable for him-self.And it is very necessary for you to make full preparation before purchasing.
Then how can we choose a machine suitable for ourselves?
1.Mounting accuracy:The resistor and capacitor above 0402 can not represent the accuracy of the machine.The mounting accuracy and repeated mounting accuracy referred mean whether the precision chip with the lead pitch of 0.3mm can be accurately mounted. And the process can be completed without a second adjustment in a row for ten times.
2.Mounting stability:mounting After adjusting the program, the rate of finished products is higher than 99.5% under the condition of continuous 24-hour mounting.
3.Mounting intelligence:The degree of manual involvement in the process of programming is less than 15%,most of the work is undertaken by the software part of the machine and completed automatically.
4.Mounting efficiency:It refers to the mounting efficiency of the equipment per hour,namely the number of components to mount in unit time under the premise of ensuring the stability.for example,with stopwatch ch timing,the mounting efficiency of the machine is 100/25*3600=14400pcs/h based on the calculation of 25 seconds for 100 pieces.
Applications
Pick and place machine is a very important machine in SMT and is responsible for mounting components.DU400-64F or DU800-96F is a fully automatic mechanical equipment,Firstly, according to the package type, component number and other parameters of the imported components, the mounting head picks component at the corresponding position of the PCB board; Secondly, the vision system is used to detect, recognize and point; Finally, the mounting head will mount the components to the corresponding position of the PCB. which can not only improve our mounting accuracy, but also improve our mounting efficiency, instead of manual mounting.
Specifications
Model | DU400-64F |
Number of Placement Heads | 4(high-accuracy) |
Number of IC Trays | 48 |
Number of Feeders | 64(subject to 8mm feeder) |
Positioning Accuracy | 0.01mm |
Repeated Mounting Accuracy | 0.025mm |
Range of Mounting Speed | 7000-9000cph |
Applicable Components | resistor/capacitor/chip/lamp bead etc |
Supported Maximum Area of PCB | 510*450mm |
Feeders | electric, pneumatic,vibration feeder,IC tray etc |
Recognition Devices | mark camera x1,fast recognition camera x4, high-precision camera x1 |
Maximum Height of Applicable Components | ≤20mm |
Recognition Methods | simultaneous recognition and picking with four heads |
PCB Convey Mode | three-stage entry,automatic connection from left to right,automatic PCB |
Mark Positioning | manual/ automatic |
Programming Method | automatic programming after manually importing files of PCB coordinates |
Control System | control system of own design |
Maximum Step Length of XY Axis | 629mm*679mm |
Tracks of XY Axis | double linear motion guide + double ground ball screw |
Motion Mode of XY Axis | intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm. |
Control Computer | industrial control computer with Intel high-performance processor |
Adjusting Method of Tracks | electric |
Range of Nozzle Buffer | 4.5mm |
Maximum Step Length of Z Axis | resistor/capacitor/chip/lamp bead etc |
Range of Angle for Components | 士180° |
Motor | Imported AC Servo Motor MINAS A6 series |
Driver | Imported high-speed DSP driver |
Air Supply Requirements | oil water filter> 50L,dust filter and air pressure stabilizer etc. |
Vacuum Supply of Nozzle | 0.5-0.6mp |
Os | independent research and development SMT intelligent OS based on Windows |
Cable | German Igus durable flexible cable(10 million times) |
Power Supply | 220V 50/60Hz |
Average Power | 600W |
Machine Dimensions | 1316*1360*1340mm |
Weight | 580Kg |
Model | DU800-96F |
Number of Placement Heads | 8(high-accuracy) |
Number of iC Trays | 48 |
Number of Feeders | 96(subject to 8mm feeder) |
Positioning Accuracy | 0.01mm |
Repeated Mounting Accuracy | 0.025mm |
Range of Mounting Speed | 12000-15000Cph |
Applicable Components | Resistor/capacitor/chip/lamp bead etc |
Supported Maximum Area of PCB | 430*370mm |
Feeders | Electric, pneumatic,vibration feeder,IC tray etc |
Recognition Devices | Mark camera x1,fast recognition camera x8, high-precision camera x1 |
Maximum Height of Applicable Components | ≤20mm |
Recognition Methods | Simultaneous recognition and picking with eight heads |
PCB Convey Mode | Three-stage entry,automatic connection from left to right,automatic PCB |
Mark Positioning | Manual/ automatic |
Programming Method | Automatic programming after manually importing files of PCB coordinates |
Control System | Control system of own design |
Maximum Step Lenqth of XY Axis | 629mm*679mm |
Tracks of XY Axis | Double linear motion quide + double ground ball screw |
Motion Mode of XY Axis | Intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm. |
Control Computer | Industrial control computer with Intel high-performance processor |
Adjusting Method of Tracks | Electric |
Range of Nozzle Buffer | 4.5mm |
Maximum Step Length of Z Axis | Resistor/capacitor/chip/lamp bead etc |
Range of Angle for Components | 士180° |
Motor | Imported AC Servo Motor MINAS A6 series |
Driver | Imported high-speed DSP driver |
Air Supply Requirements | Oil water filter> 60L,dust filter and air pressure stabilizer etc |
Vacuum Supply of Nozzle | 0.5-0.6mp |
Os | Independent research and development SMT intelligent OS based on Windows |
Cable | German lgus durable flexible cable(10 million times) |
Power Supply | 220V 50/60Hz |
Average Power | 800W |
Machine Dimensions | 1500*1540*1410mm |
Weight | 850Kg |
Industrial Computer
Imported Ball Screw and Linear Motion Guide
High Durable Cable Carrier and Flexible Cable
HD Camera
Working Area
1.Housing 2.Placement Heads 3.Pneumatic Support Bar 4.Safety shield 5.Flexible Silent Cable Carrier 6.Feeder Slots 7.Servo Motor of Y Axis 8.Ground Ball Screw of Y Axis 9.Servo Motor of X Axis 10.Linear Motion Guide of Y Axis 11.Linear Motion Guide of X Axis 12.Ground ball screw of X axis 13. 5MP HD Camera 14.1MP Fast HD Camera 15.Waiting Area 16. Mounting Area 17. Exiting Area
Automatic Creation
of Mounting Program After Manually Importing the File of Coordinates
Competitive Advantage
1.Mounting height:In the Chinese market, common pick place machine can only mount components less than 6 mm.This machine is designed for the special needs of customers,focus on 15-20mm placement of components,The mounting accuracy is 0.05mm.The mounting effect has an advantage in the market.
2.Quality of accessories:All parts of the machine are imported or customized.100% fit the use of the machine, so that the performance of the machine to the extreme.In addition, we have a one-year warranty for all parts damaged under non-human conditions.
3.After-sale service:All technical problems are directly handled by engineers,Help customers solve this problem by online guidance or photo or video.