Product General Information

Product Commercial Terms

Product Introduction

Feature

1.Precise vision system:More quickly identify components and reduce mounting errors,Positioning Accuracy is 0.01mm.

2.Main configuration::Vertical type + PCB auto delivery + 4 Heads(8 heads)+ 64 feeders(96 feeders) + Panasonic servo motor + Panasonic high-speed DSP drive +6 cameras + Taiwan TBI guide rail + Screw Guide.

3.Component: 0201,0402, 0603, 0805, 1206, diode, audio, SOT, QFP... etc. Within 40*40mm and the pin distance≥0.3mm and BGA.

4.Powerful software system:our engineers are from Intel.study on optimization problem and solving method of load balancing in a SMT flow line. the engineer's design idea for low volume SMT assembly system is described.

5.Industrial Computer:17-inch display,keyboard and mouse.User-friendly OS already installed,supports Window XP /Window7, vision programming and PCB file importing etc.

6.Panasonic AC servo motor:The motor with power circuit of UVW which acts on X/ axis drive applicable to the control of speed,position and torque in multiple occasions, and its equipped 23-bit optical encoder is used to cope with the requirement of higher accuracy and faster speed.

7.Precision Ball Screw and Linear Motion Guide:The use of imported precision ball screw and linear motion guide,will bring long term maintenance-free operation, high accuracy and noise-free running ,improves the machine performance effectively.Guarantee the mounting accuracy of 0201-0402,QFN QFP and BGA.Achieve high stability of 24-hour continuous work with out downtime,considerably improving the productivity.

8.High Durable Cable Carrier and Flexible Cable:Use the same type of cable carriers bearing up to 10 mill ion constant motions as imported machines.lgus flexible cables designed for industrial motion application,which can resist a range of dangerous conditions,like extreme temperatures and oil, and can handle any type of motion, including horizontal,torsional or high speed,ensure the reliable connection of the electrical circuit in high speed reciprocating motion.

9.HD Camera:Professional imported 5MP industrial calibration HD camera used for mounting chips and its supporting 5MP distortion-free industrial vision HD lens 4pcs(8pcs) 1MP industrial fast recognition cameras which can increase efficiency significantly by simultaneous recognition of 4 placement heads(8 placement heads).

Quick Detail

DU-400-64F

Number of Placement Heads:4

Number of Feeders：64(Yamaha electric, pneumatic,vibration feeder,IC tray etc ) 

Height of Applicable Components：≤20mm

Maximum Area of PCB：510*450mm 

Machine Dimensions：1316*1360*1340mm

DU-800-96F

Number of Placement Heads:8(picking simultaneously)

Number of Feeders：96pcs(support Yamaha 8mm,12mm 16mm,24mm,32mm and 44mm pneumatic feeder,Yamaha electric feeder,vibration feeder,IC tray etc ) 

Height of Applicable Components：≤20mm

Maximum Area of PCB：430*370mm  

Mounting speed:12000-15000Cph

Description

Before purchasing a machine we must carry out a reasonable appraisal and consideration of the most essential performance.The quality and price varies vastly due to the multiple brands,so customers can't even figure out h ow to choose one which is most suitable for him-self.And it is very necessary for you to make full preparation before purchasing.

Then how can we choose a machine suitable for ourselves?

1.Mounting accuracy:The resistor and capacitor above 0402 can not represent the accuracy of the machine.The mounting accuracy and repeated mounting accuracy referred mean whether the precision chip with the lead pitch of 0.3mm can be accurately mounted. And the process can be completed without a second adjustment in a row for ten times.

2.Mounting stability:mounting After adjusting the program, the rate of finished products is higher than 99.5% under the condition of continuous 24-hour mounting.

3.Mounting intelligence:The degree of manual involvement in the process of programming is less than 15%,most of the work is undertaken by the software part of the machine and completed automatically.

4.Mounting efficiency:It refers to the mounting efficiency of the equipment per hour,namely the number of components to mount in unit time under the premise of ensuring the stability.for example,with stopwatch ch timing,the mounting efficiency of the machine is 100/25*3600=14400pcs/h based on the calculation of 25 seconds for 100 pieces.

Applications

Pick and place machine is a very important machine in SMT and is responsible for mounting components.DU400-64F or DU800-96F is a fully automatic mechanical equipment,Firstly, according to the package type, component number and other parameters of the imported components, the mounting head picks component at the corresponding position of the PCB board; Secondly, the vision system is used to detect, recognize and point; Finally, the mounting head will mount the components to the corresponding position of the PCB. which can not only improve our mounting accuracy, but also improve our mounting efficiency, instead of manual mounting.

Specifications

Industrial Computer

Imported Ball Screw and Linear Motion Guide

High Durable Cable Carrier and Flexible Cable

HD Camera

Working Area

1.Housing   2.Placement Heads  3.Pneumatic Support Bar   4.Safety shield  5.Flexible Silent Cable Carrier   6.Feeder Slots  7.Servo Motor of Y Axis   8.Ground Ball Screw of Y Axis   9.Servo Motor of X Axis  10.Linear Motion Guide of Y Axis  11.Linear Motion Guide of X Axis  12.Ground ball screw of X axis  13. 5MP HD Camera  14.1MP Fast HD Camera  15.Waiting Area  16. Mounting Area   17. Exiting Area

Automatic Creation 

of Mounting Program After Manually Importing the File of Coordinates

Competitive Advantage

1.Mounting height:In the Chinese market, common pick place machine can only mount components less than 6 mm.This machine is designed for the special needs of customers,focus on 15-20mm placement of components,The mounting accuracy is 0.05mm.The mounting effect has an advantage in the market.

2.Quality of accessories:All parts of the machine are imported or customized.100% fit the use of the machine, so that the performance of the machine to the extreme.In addition, we have a one-year warranty for all parts damaged under non-human conditions.

3.After-sale service:All technical problems are directly handled by engineers,Help customers solve this problem by online guidance or photo or video.